Assisted Production

Our understanding …

Our approach

How we proceed in practice…

Use Cases

Discover our Use Cases …

Different customer groups - one goal: Assisted Production

Production manager

Production employees

Plant operator

Quality assurance

Maintenance

Not included? We are looking forward to meet you!

Key element for intelligent and transparent real-time information and analysis

The ASCon Digital Twin Product Suite is the central hub for all process, plant, production and building information, which is provided throughout the entire value-added process in real time and in the respective context. It supports all internal and external process participants in process and quality monitoring, compliance with and analysis of process-determining parameters as well as AI-supported decision-making and optimization.

No-Coding

Configuration instead of programming: Model kit for process modelling, device connection, system integration

Smart

Unique and pre-processed data structure for the efficient use of integrated AI services

Disruptive

Disruptive approach: manageability and executability of context-related mass data in real-time

Integrative

Networking and integration of the existing heterogeneous IT system & hardware landscape

Transparency & access in real time

From start-up to steady state, the ASCon Digital Twin Product Suite helps you to analyze your value-added processes in their respective context (e.g. product, process and plant) in a consistent data model quickly, efficiently and holistically.

With our digital services you monitor, analyze and control your production and create an efficient ecosystem of modular, powerful and intercommunicating apps for assisted production. Together with our customers, we are already laying the foundation for autonomous planning in the future.

Transparency & access in real time

From start-up to steady state, the ASCon Digital Twin Product Suite helps you to analyze your value-added processes in their respective context (e.g. product, process and plant) in a consistent data model quickly, efficiently and holistically. With our digital services you monitor, analyze and control your production and create an efficient ecosystem of modular, powerful and intercommunicating apps for assisted production. Together with our customers, we are already laying the foundation for autonomous planning in the future.

Business features of our software solution

With the help of the ASCon Digital Twin Product Suite, all signals, sensor data, information and conditions of your production related to the specific business process are captured in real time and persistently stored in digital files. This means that the entire history of the processes in the complete value creation context is available at all times for monitoring, analysis and evaluation with the aid of artificial intelligence. In addition, the Digital Twin supports during ongoing operations in maintaining process, plant, production and quality parameters or in adhering to defined process sequences.

The ASCon Digital Twin Product Suite is multi-cloud-enabled and runs both On Premise, hybrid and, where signal and process runtime requirements allow, in the cloud.

Condition Monitoring

  • Visual representation of the overall plant status in context (environment, product, plant, process) with parameter monitoring
  • Display of connected system parameters including the respective standard value ranges
  • Determination of parameter anomalies, which e.g. lead to a plant shutdown
  • Application of different AI analyses, e.g. early detection of creeping deviations
  • Suggestion of corrective actions

Condition Monitoring

  • Visual representation of the overall plant status in context (environment, product, plant, process) with parameter monitoring
  • Display of connected system parameters including the respective standard value ranges
  • Determination of parameter anomalies, which e.g. lead to a plant shutdown
  • Application of different AI analyses, e.g. early detection of creeping deviations
  • Suggestion of corrective actions

Process & product quality measurements

  • Monitoring of production processes at plant, line and factory level
  • Determination and monitoring of individual process statuses
  • Detection of anomalies, which can be relevant to NIO, for example
  • Display and search for anomalies and error messages on the basis of historicized and contextualized data in the digital file (live and retroactive)
  • Application of different AI analyses, e.g. predictive analyses, neural network (ML) for quality assessment

Key impacts of Assisted Production

Flexibility & Versatility

Flexible new and replanning of production lines and short-term adaptability of material and parts supply.

Process & productivity optimization

Increase of plant availability and optimization of production processes through predictive and preventive maintenance.

Ramp-up protection

Increase of the direct run rate and protection of ramp-up curves through a fast, self-learning system.

Real-time data analysis & simulation

Persistent data storage in context creates transparency and is the basis for Smart Data Analytics (e.g. deep learning, predictive solutions).

Quality optimization

Digital Twin based, real-time quality management in cycles (Q control loops) to improve the audit score and avoid rework.

Cost savings

Reduction of interface, application, hardware and service costs through an open, duplicable standard solution.

Our Use Cases

Get to know our Use Cases and discover the advantages of our solutions.

Predictive Quality AssistantCondition Monitoring Assistant

Every day counts, the applicable result is what counts

1

Potential and scoping analysis
2

Agile requirements definition and documentation
3

Modelling of the subject-specific twin model, system and plant integration & configuration of the application and configuration of flexible dashboards
4

Going live
5

Development and Scaling

Do you have questions or are you interested in a product demonstration?

 

Your contact person

Oliver Browa,
Key Account Manager

Contact us