Ascon
Digital Shadow

Ascon’s Digital Shadow is the contextualised storage and processing of data that is collected during your production process or product use.

Monitor and optimize your production data in near real-time.

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How to benefit

How can Ascon Digital Shadow help you?

Data transparency: A complete collection of the production data gives you a clear picture of your production facilities, so you can optimize the processes.

Minimized downtime: Real-time production monitoring enables early issue detection to prevent unexpected downtimes and allows for planned and predictive maintenances, therefore enhancing machine availability and productivity.

Cost-effective operations: Lower your operating costs and boost profitability through optimized processes, improved resource usage, reduced downtime, and enhanced efficiency.

Enhanced product quality: Real-time monitoring identifies deviations, enabling swift corrective measures and increasing overall product quality.

Seamless integration into existing production landscape:
Ascon’s solutions bypass hard- or software diversity.


Our Mission is to allow our customers to monitor and analyze production processes,identify bottlenecks and make data-driven decisions for process optimization and quality improvements.”

What’s inside?

What can Ascon Digital Shadow do for you?

Collecting & saving data
All process data is gathered and stored in a Digital File. From there it can be refined and analyzed. Documentation and traceability are significantly simplified.

Contextualized & homogenized data
High quality contextualized and homogenized data to support the observation of tasks, conditions and processes, or enable AI based decision making.

Near real-time
Data is available and ready to use in millisecond-range, thanks to high-performance data collecting and processing.

No impact on OT-performance
There is no negative impact on legacy technology landscapes or present systems through Ascon’s solution.

Which Use Cases can Ascon Digital Shadow realize?

Machine Monitoring

Observe real-time health and performance.

Analyze sensor data for early issue detection, enabling predicted maintenance, reducing downtime.

Process Optimization

Efficient production process optimization.

Analyze sensor data to identify and optimize bottlenecks, enhancing overall production performance.

Predictive Maintenance

Use digital shadow and sensor data for predictive maintenance.

Plan specific maintenance to minimize downtime and extend your machine/system service life.

Material Flow

Real-time tracking of products & materials.

Use digital shadows to improve planning and control, ensuring swift responses to unforeseen events.

Quality Control

Real-time product quality monitoring.

Analyze sensor data for early error detection, allowing corrective measures and quality improvement.

Machine Monitoring

Observe real-time health and performance.

Analyze sensor data for early issue detection, enabling predicted maintenance, reducing downtime.

Process Optimization

Efficient production process optimization.

Analyze sensor data to identify and optimize bottlenecks, enhancing overall production performance.

Predictive Maintenance

Use digital shadow and sensor data for predictive maintenance.

Plan specific maintenance to minimize downtime and extend your machine/system service life.

Material Flow

Real-time tracking of products & materials.

Use digital shadows to improve planning and control, ensuring swift responses to unforeseen events.

Quality Control

Real-time product quality monitoring.

Analyze sensor data for early error detection, allowing corrective measures and quality improvement.

End-to-End Automation

End-to-End Automation – the Ascon Qube

The Digital Shadow technology is part of the revolutionary Ascon Qube. The collected and contextualized data is needed for and can be found in every other aspect of the Qube. Using this contextualized data generates valuable insights.
Ascon Qube is an edge-to-cloud platform that lets you break free from the inefficiencies of hard-coded PLCs and integrate heterogeneous landscapes. Live-synced digital twins deliver complete transparency and an interface to execute low-code changes.

Free Consultation

Are you ready for transformation?

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